Creative Piping Solutions Private Limited stands as Malaysia’s premier supplier and exporter of Industrial Flanges, Buttweld Fittings, Forged Fittings, and Branch Fittings/Outlets/Olets. With ISO 9001:2015 and ISO 14001:2015 certifications, we deliver precision-engineered piping solutions that comply with international standards including ASME, ASTM, DIN, BS, and JIS specifications, specifically tailored for Malaysia’s thriving petrochemical, oil & gas, and manufacturing sectors.
Serving Malaysia’s Strategic Industrial Zones
We provide comprehensive piping solutions to Malaysia’s major industrial cities and petrochemical complexes:
- Kuala Lumpur – Malaysia’s capital and commercial epicenter where oil & gas headquarters, manufacturing facilities, and engineering consultancies require premium quality industrial fittings for infrastructure development, commercial buildings, and HVAC systems across the Klang Valley metropolitan region.
- Johor Bahru & Pasir Gudang – Southern Peninsular Malaysia’s industrial powerhouse hosting one of the nation’s three major petrochemical zones. The Pasir Gudang/Tanjung Langsat area serves as a major petrochemical hub where international giants like BASF, BP, Shell, and Dow Chemical operate integrated facilities. Our stainless steel 316L flanges and buttweld fittings are extensively used in these chemical processing plants, polymer production units, and aromatics facilities.
- Pengerang – Home to the landmark Pengerang Integrated Petroleum Complex (PIPC) and RAPID project, this 20,000-acre development represents Malaysia’s ambitious transformation into a regional energy hub. The PIPC includes oil refineries, naphtha crackers, and petrochemical plants, as well as an LNG import terminal and regasification plant. Our high-pressure ASME B16.5 flanges and ASTM A234 WPB buttweld fittings support these mega-refinery projects and downstream operations.
- Kerteh, Terengganu – East coast petrochemical hub operated by PETRONAS, housing integrated facilities for olefins, polymers, and derivative products. Our alloy steel forged fittings and RTJ flanges serve the high-temperature, high-pressure applications in this gas-processing complex connected via the Peninsular Gas Utilization (PGU) pipeline network.
- Gebeng, Pahang – Another strategic petrochemical zone hosting methanol, polyester, and specialty chemical plants. Our corrosion-resistant duplex steel fittings and Hastelloy flanges are utilized in aggressive chemical service applications throughout this industrial park.
- Bintulu, Sarawak – Home to one of the world’s largest LNG production facilities at a single location, along with ammonia and urea plants serving ASEAN markets. Our cryogenic-grade stainless steel 304/316L fittings and Class 600# flanges are essential for LNG liquefaction trains, storage facilities, and export terminals.
- Melaka – Featuring LNG regasification facilities and petroleum storage terminals. Our carbon steel A105 flanges and A234 WPB fittings support natural gas distribution infrastructure and terminal operations along the Straits of Malacca.
- Shah Alam & Klang Valley – Industrial manufacturing belt with automotive, pharmaceutical, and general manufacturing facilities requiring comprehensive piping solutions for utilities, process systems, and factory infrastructure.
- Port Klang – Malaysia’s busiest port and logistics hub where our products are delivered for projects across Peninsular Malaysia, supporting shipbuilding, marine applications, and port infrastructure with marine-grade cupro nickel fittings.
- Labuan – Federal territory hosting offshore oil & gas support facilities, methanol production plants, and crude oil terminals. Our offshore-grade forged fittings and weld neck flanges serve subsea pipeline connections and platform installations.
- Gurun, Kedah – Agro-based industrial zone with urea and ammonia production facilities. Our ASTM B366 nickel alloy fittings resist ammonia corrosion in fertilizer manufacturing processes.
Industries We Serve Across Malaysia
- Oil & Gas Sector: Malaysia ranks as the world’s second-largest exporter of liquefied natural gas. PETRONAS and international majors operate throughout offshore Peninsular Malaysia, Sabah, and Sarawak fields. Our API 6A flanges, high-yield A860 WPHY buttweld fittings, and Class 2500# forged fittings serve upstream exploration, midstream processing, and downstream refining operations.
- Petrochemical Industry: Three major petrochemical zones at Kerteh, Gebeng, and Pasir Gudang/Tanjung Langsat form the backbone of Malaysia’s chemical manufacturing. Our stainless steel 316/316L and duplex steel UNS S31803 fittings handle ethylene, propylene, aromatics, polymers, and specialty chemicals in crackers, reactors, and processing units.
- Refining & Petroleum Products: Six major refineries operated by PETRONAS, Shell, Esso, and ConocoPhillips process crude oil into gasoline, diesel, jet fuel, and lubricants. Our ASME B16.9 buttweld elbows, reducers, and tees are integral to refinery piping systems, distillation columns, and hydrotreating units.
- LNG Production & Regasification: Bintulu’s massive LNG complex and Pengerang’s import terminal require specialized cryogenic piping solutions. Our austenitic stainless steel 304L/316L fittings maintain ductility at -162°C for LNG service applications.
- Power Generation: Gas-fired and coal-fired power plants across Malaysia depend on our alloy steel A234 WP11/WP22 fittings for high-temperature steam systems, boiler connections, and turbine piping operating at elevated pressures and temperatures.
- Palm Oil & Oleochemicals: Malaysia accounts for 20% of global oleochemical capacity, producing fatty acids, methyl esters, and glycerine from palm oil. Our sanitary-grade stainless steel 304/316L fittings and flanges ensure hygienic processing in refineries and chemical plants.
- Manufacturing & Automotive: Proton, Perodua, and component manufacturers require industrial piping for compressed air systems, cooling water circuits, and process utilities. Our carbon steel A105 forged fittings and Class 150# flanges support factory infrastructure.
- Marine & Shipbuilding: Coastal yards in Johor and Sabah utilize our cupro nickel 90/10 and 70/30 fittings for shipboard piping systems, offshore platform fabrication, and vessel repair facilities requiring seawater-resistant materials.
- Pharmaceutical & Food Processing: Clean-room manufacturing facilities use our electropolished stainless steel 316L sanitary fittings with tri-clamp connections meeting stringent hygiene standards for sterile product processing.
Why Malaysian Industries Trust Creative Piping Solutions
- Manufacturing Excellence: Our 100,000 sq. ft. ISO-certified facility in Mumbai features advanced forging presses, CNC machining centers, and comprehensive testing laboratories ensuring every product meets PETRONAS, Shell, and international project specifications.
- Comprehensive Material Portfolio: From carbon steel ASTM A105 to exotic alloys like Hastelloy C276 and Inconel 625, we manufacture fittings in materials suited for Malaysia’s diverse industrial applications including corrosive chemical service, high-temperature processes, and offshore marine environments.
- Quality Certifications: ISO 9001:2015 quality management and ISO 14001:2015 environmental management systems ensure consistent product quality. Third-party inspection available through Bureau Veritas, Lloyd’s Register, SGS, and TÜV for critical PETRONAS projects.
- Strategic Logistics: Efficient shipping to Port Klang, Port of Tanjung Pelepas, Penang Port, and Bintulu Port with complete export documentation including material test certificates (MTC), PMI reports, and hydrostatic test certificates as per Malaysian project requirements.
- Technical Engineering Support: Our experienced team provides material selection guidance for Malaysian conditions including tropical humidity, coastal corrosion, and specific process requirements for petrochemical, refining, and power applications.
- Competitive Pricing: As direct manufacturers, we offer cost-effective solutions for EPC contractors, PETRONAS vendors, and industrial projects across Malaysia without compromising on quality or delivery schedules.
- Project Experience: Proven track record supplying to major Malaysian projects including RAPID Pengerang, PETRONAS facilities, and international petrochemical joint ventures with BASF, Shell, and BP.
INDUSTRIAL FLANGES – TECHNICAL SPECIFICATIONS
Creative Piping Solutions manufactures comprehensive industrial flanges complying with ASME B16.5, ASME B16.47, DIN, BS EN, and JIS standards for Malaysian petrochemical complexes, refining operations, and LNG facilities.
Flange Types for Malaysian Applications- Weld Neck Flanges (WNRF) – For PETRONAS high-pressure gas pipelines and refinery services
- Slip-On Flanges (SORF) – Cost-effective for palm oil refineries and general utilities
- Blind Flanges – For hydrotest isolation in Pengerang RAPID project piping
- Socket Weld Flanges – Small bore connections in petrochemical instrument lines
- Lap Joint Flanges – With stub ends for frequent maintenance access in chemical plants
- Threaded Flanges – For non-critical utility services without welding
- Orifice Flanges – Flow measurement in Kerteh gas processing facilities
- Ring Type Joint (RTJ) Flanges – High-integrity sealing for offshore Sabah platforms
- Long Weld Neck Flanges – Critical service in Pasir Gudang aromatics units
Technical Specifications Table
| Parameter | Specification |
|---|---|
| Size Range | 1/2″ (15 NB) to 48″ (1200 NB) DN |
| Standards | ASME B16.5 (NPS 1/2″ – 24″), ASME B16.47 Series A (NPS 26″ – 60″), ASME B16.47 Series B (NPS 26″ – 60″), DIN 2527-2637, BS 4504, BS 10, EN 1092-1, JIS B2220 |
| Pressure Ratings | ASME: 150#, 300#, 600#, 900#, 1500#, 2500# |
| Facing Standards | Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ – R, RX, BX), Tongue & Groove (T&G), Male & Female (M&F), Large Male-Female (LMF), Small Tongue-Groove (STG) |
| Materials Available | Carbon Steel: ASTM A105, A350 LF2 (low temp), A694 F42/F52/F60/F65/F70 (high yield) Stainless Steel: ASTM A182 F304/304L/316/316L/321/347/904L Alloy Steel: ASTM A182 F5/F9/F11/F22/F91 Duplex & Super Duplex: UNS S31803, S32205, S32750, S32760 Nickel Alloys: Inconel 600/625/718, Monel 400/K500, Hastelloy C276/C22 Copper Nickel: Grade 70/30, 90/10 |
| Manufacturing | Hot forged from bar stock, Plate cut for large diameters, CNC machined faces, Heat treated per specifications |
| Testing Certificates | EN 10204 3.1 (Manufacturer’s Test Certificate), EN 10204 3.2 (Third-Party Inspection), NACE MR0175/ISO 15156 for sour service |
| Quality Tests | Positive Material Identification (PMI), Ultrasonic Testing (UT), Magnetic Particle Inspection (MPI), Dye Penetrant Testing (PT), Hydrostatic Testing, Hardness Testing, Intergranular Corrosion Testing (ASTM A262), Impact Testing for low-temperature service |
Malaysian Application Notes
- RTJ flanges API 6A specification for Sabah and Sarawak offshore wellheads
- Duplex UNS S32205 flanges for Pengerang seawater cooling systems
- Alloy steel A182 F22 flanges for refinery high-temperature service at 400-500°C
- Stainless 316L flanges for Pasir Gudang acrylic acid and chemical plants
- JIS B2220 5K/10K flanges for local Malaysian utilities and water systems
BUTTWELD FITTINGS – TECHNICAL SPECIFICATIONS
Seamless and welded buttweld pipe fittings manufactured to ASME B16.9, ASME B16.28, and MSS SP-43/75 standards, serving Malaysia’s extensive refinery, petrochemical, and pipeline infrastructure.
Buttweld Fitting Range- 90° Long Radius Elbows – R=1.5D for smooth flow in process piping
- 90° Short Radius Elbows – R=1.0D for space-constrained installations
- 45° Elbows – Gradual direction changes minimizing pressure drop
- 180° Return Bends – U-bend configurations in heat exchangers
- Equal Tees – Three-way equal diameter connections
- Reducing Tees – Branch size smaller than run pipe
- Equal & Reducing Crosses – Four-way connections in header systems
- Concentric Reducers – Centered size transitions for vertical lines
- Eccentric Reducers – Offset transitions preventing air pockets
- End Caps – Butt weld pipeline terminations
- Lap Joint Stub Ends – Type A (MSS), Type B short pattern
- Pipe Bends – 3D, 5D, 8D, 10D custom radius bends
Technical Specifications Table
| Parameter | Specification |
|---|---|
| Size Range | Seamless: 1/2″ to 24″ NPS (21.3mm to 609.6mm OD) |
| Standard | ASME B16.9, ASME B16.28 (short radius elbows), MSS SP-43 (butt-welding fittings), MSS SP-75 (high test wrought fittings), DIN 2605 Part 1 & 2, DIN 2615, DIN 2616, JIS B2311, JIS B2312, JIS B2313 |
| Wall Thickness | SCH 5S, SCH 10S, SCH 10, SCH 20, SCH 30, STD (SCH 40S/40), SCH 60, XS (SCH 80S/80), SCH 100, SCH 120, SCH 140, SCH 160, XXS |
| Radius Options | Long Radius: R = 1.5D (standard) |
| Manufacturing | Seamless: Hot forming process for sizes up to 24″ |
| End Preparation | Beveled ends per ASME B16.25 (37.5° ±2.5° angle, 1.6mm ±0.8mm root face) for butt welding |
| Materials | Carbon Steel: ASTM A234 WPB (standard), A234 WPC (intermediate), A420 WPL3/WPL6 (low temperature -46°C), A860 WPHY 42/46/52/60/65/70 (high yield strength) Stainless Steel: ASTM A403 WP304/304L/316/316L/321/347/904L Alloy Steel: ASTM A234 WP5/WP9/WP11/WP22/WP91 Duplex: ASTM A815 UNS S31803, S32205, S32750 Nickel Alloys: ASTM B366 Inconel, Monel, Hastelloy Copper Nickel: Grade 70/30, 90/10 |
| Testing & QC | Dimensional verification per ASME B16.9, Visual examination per ASME B16.9, Hydrostatic test at 1.5x design pressure, PMI testing, Ultrasonic testing for seamless fittings, Radiography for welded fittings, Hardness testing, Intergranular corrosion test for stainless |
| Documentation | Mill Test Certificates (MTC) with chemical analysis and mechanical properties, Heat number traceability, Third-party inspection reports (Bureau Veritas, Lloyd’s, SGS, PETRONAS-approved inspectors) |
Malaysian Application Notes
- A234 WPB seamless elbows for Pengerang RAPID refinery process units
- SS 316L reducers for Pasir Gudang acetic acid and chemical transfer lines
- Alloy steel WP11 fittings for Kerteh steam cracking furnace outlet piping (538°C service)
- A860 WPHY-65 high-strength fittings for high-pressure gas transmission to PGU network
- Duplex S32205 fittings for Bintulu LNG plant seawater intake systems
FORGED FITTINGS – TECHNICAL SPECIFICATIONS
ASME B16.11 socket weld and threaded forged fittings for high-pressure small bore piping in Malaysian refineries, petrochemical plants, instrumentation systems, and offshore platforms.
Forged Fitting Types- Socket Weld Elbows – 90°, 45° angles for instrument tubing
- Socket Weld Tees – Equal and reducing configurations
- Socket Weld Crosses – Four-way connections
- Socket Weld Couplings – Full and reducing, half couplings
- Socket Weld Caps – Pipe end closures
- Socket Weld Unions – Detachable connections Class 3000/6000
- Threaded Elbows – 90°, 45°, street elbows NPT/BSP
- Threaded Tees – Equal and reducing patterns
- Threaded Couplings – Full, half, reducing
- Threaded Caps, Plugs, Bushings – Hex head, square head, bull plug
- Threaded Unions – Ground joint, Class 150/300/2000/3000
- Pipe Nipples – Close, short, long, TOE (threaded one end)
- Boss Fittings – Weld boss, threaded boss for branch connections
Technical Specifications Table
| Parameter | Specification |
|---|---|
| Size Range | NPS 1/8″ to 4″ (DN6 to DN100) |
| Standard | ASME B16.11 (forged fittings), MSS SP-79 (socket welding reducer inserts), MSS SP-83 (steel pipe unions), MSS SP-95 (swage nipples), BS 3799 (steel pipe fittings) |
| Pressure Ratings | Threaded: Class 2000 (1/8″ to 2″), Class 3000 (1/8″ to 4″), Class 6000 (1/8″ to 2″) |
| Connection Types | Socket Weld: Bored to accept pipe with internal shoulder, fillet weld externally |
| Manufacturing | Bar stock forging under hydraulic press, CNC precision machining, Heat treatment (normalizing, quenching, tempering) per material specifications |
| Materials | Carbon Steel: ASTM A105 (standard), A350 LF2 (low temp -46°C), A350 LF3 (-101°C), A694 F42/F46/F48/F50/F52/F56/F60/F65/F70 Stainless Steel: ASTM A182 F304/304L/304H/316/316L/316H/321/321H/347/347H/904L Alloy Steel: ASTM A182 F5/F9/F11/F22/F91/F92 Duplex: ASTM A182 F51/F53/F55 Nickel Alloys: ASTM B564 Inconel 600/625/718, Monel 400/K500, Hastelloy C276/C22/B2 Copper Nickel: Grade 70/30, 90/10 |
| Thread Specifications | NPT per ASME B1.20.1, BSP per BS 21, Threads verified with gauges, Anti-seize coating optional |
| Testing | Hydrostatic pressure test at 1.5x working pressure (Class 3000: 13.8 MPa, Class 6000: 27.6 MPa), PMI for material verification, Dimensional inspection per ASME B16.11, Hardness testing (Brinell/Rockwell), Surface finish verification |
| Quality Assurance | ISO 9001:2015 certified manufacturing, Full material traceability with heat numbers, NACE MR0175/ISO 15156 compliance for sour service, PETRONAS vendor approval |
Malaysian Application Notes
- Class 3000 SS 316 socket weld elbows for Kerteh petrochemical instrument impulse lines
- Inconel 625 threaded tees for Pengerang RAPID high-temperature catalyst injection systems
- A105 Class 6000 couplings for Pasir Gudang high-pressure hydrogen service piping
- Hastelloy C276 unions for Gebeng corrosive chemical sampling connections
- Duplex F51 forged fittings for offshore Sabah platform seawater injection systems
BRANCH FITTINGS / OUTLETS / OLETS – TECHNICAL SPECIFICATIONS
MSS SP-97 branch outlet fittings providing reinforced connections for Malaysian pipeline systems, eliminating need for traditional tees while maintaining full pipe strength in critical petrochemical and refining applications.
Branch Outlet Product Range- Weldolet – Butt weld branch outlet, most common type
- Sockolet – Socket weld outlet for small bore instrument connections
- Threadolet – Threaded outlet, NPT/BSP threads
- Elbolet – Branch outlet on elbow, saves space and fittings
- Latrolet – 45° lateral outlet for directional branch takeoffs
- Nipolet – Nipple outlet combination for equipment connections
- Sweepolet – Contoured branch reducing turbulence and pressure drop
- Insert Weldolet – For thin-wall pipe branch connections
- Weldoflange – Combination weldolet and integral flange
- Nipoflange – Nipple outlet with integral flange for direct equipment connection
- Outlet Flanges – Full-circumference reinforcement with flange
Technical Specifications Table
| Parameter | Specification |
|---|---|
| Size Range | Run Pipe (Header): 1/2″ to 60″ NPS |
| Standard | MSS SP-97 (integrally reinforced branch outlet fittings), ASME B16.9 (dimensional reference), ASME B31.3 (process piping design) |
| Pressure Ratings | Suitable for ASME B16.5 Class 150# through 2500# |
| Manufacturing | Precision forging with contoured reinforcement pad, CNC machined to exact dimensions, Radiused transition for smooth flow and stress distribution, Full penetration weld preparation |
| Materials | Carbon Steel: ASTM A105 (forgings), A234 WPB (fittings), A350 LF2, A694 grades Stainless Steel: ASTM A182 F304/304L/316/316L/321/347/904L Alloy Steel: ASTM A182 F5/F9/F11/F22/F91 Duplex & Super Duplex: ASTM A182 F51, F53, F55 Nickel Alloys: ASTM B564/B366 Inconel, Monel, Hastelloy Copper Nickel: Grade 70/30, 90/10 |
| Connection Types | Butt Weld (Weldolet): Beveled branch end per ASME B16.25 |
| Branch Angles | 90° (standard perpendicular), 45° (Latrolet lateral branch), Custom angles available on request |
| End Preparation | Beveled for butt welding (37.5° bevel angle, 1.6mm root face), Contoured fillet for welding to run pipe, Branch end prepared per connection type |
| Testing & Inspection | Hydrostatic testing per MSS SP-97, Positive Material Identification (PMI), Dimensional verification, Dye penetrant testing (PT) on welds, Ultrasonic testing (UT) for subsurface defects, Radiography (RT) for critical applications, Hardness testing |
| Markings | Material grade (e.g., A105, F316L), Heat number for traceability, Size designation (e.g., 8″x2″), Pressure class rating, Manufacturer identification, MSS SP-97 standard marking |
Malaysian Application Notes
- SS 316L Weldolets for Pasir Gudang petrochemical reactor vessel nozzle connections
- Duplex S32205 Sweepolets for Pengerang RAPID refinery desalter feed systems resisting chloride stress corrosion
- Alloy A182 F22 Weldolets for Kerteh steam cracker furnace outlet headers (high temperature 540°C)
- Inconel 625 Sockolets for instrument taps in Gebeng corrosive chemical process streams
- Monel 400 Threadolets for Bintulu LNG caustic wash systems (NaOH service)
- High-pressure Class 2500# Weldolets for offshore Sabah platform gas injection headers
QUALITY ASSURANCE & CERTIFICATIONS
- ISO 9001:2015 Quality Management – Certified manufacturing processes ensuring consistent product quality meeting PETRONAS, Shell, and international project specifications for Malaysian applications.
- ISO 14001:2015 Environmental Management – Sustainable manufacturing practices with environmental responsibility, waste reduction, and energy efficiency in our operations.
- Third-Party Inspection Services – Bureau Veritas, Lloyd’s Register, SGS, TÜV, DNV, and PETRONAS-approved inspection agencies provide independent verification of materials, dimensions, and testing.
- NACE MR0175/ISO 15156 Compliance – Materials and products qualified for sour service (H2S) applications in Malaysian oil & gas fields.
- Material Traceability – Complete documentation chain from raw material mill certificates through manufacturing to final inspection with heat number tracking on every component.
- Test Certifications – EN 10204 3.1 Manufacturer’s Test Certificates and EN 10204 3.2 Third-Party Inspection Certificates provided with chemical analysis, mechanical properties, and test results.
DELIVERY & LOGISTICS TO MALAYSIA
We maintain strategic shipping partnerships for efficient delivery to all major Malaysian ports:
West Coast Peninsular Malaysia:- Port Klang (Kuala Lumpur) – Malaysia’s busiest container port
- Penang Port (Georgetown) – Northern region logistics hub
- Port Dickson (Negeri Sembilan) – Petroleum and bulk cargo
- Melaka Port – Central region access
- Kuantan Port (Pahang) – Serving Gebeng petrochemical zone
- Kemaman Port (Terengganu) – Adjacent to Kerteh facilities
- Kerteh Jetty – PETRONAS dedicated facility
- Port of Tanjung Pelepas (Johor) – Major container terminal
- Pasir Gudang Port (Johor) – Industrial cargo and petrochemicals
- Pengerang Terminal – RAPID project dedicated logistics
- Bintulu Port (Sarawak) – LNG and petrochemical hub
- Miri Port (Sarawak) – Oil & gas support
- Labuan Port (Federal Territory) – Offshore support base
- Kota Kinabalu Port (Sabah) – General cargo
- Sandakan Port (Sabah) – East coast Sabah access
CONTACT CREATIVE PIPING SOLUTIONS FOR MALAYSIA
For Quotes & Technical Inquiries:- Email: sales@creativeforged.com
- Phone: +91 7045 212 326